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Comparative Performance Analysis Between Potassium Permanganate (KMnO4) Spray and Alternative PP (KMnO4) Spray on Various Properties of Denim Fabric

Received: 24 September 2021    Accepted: 18 October 2021    Published: 19 November 2021
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Abstract

The growth of denim items in global market is rising steadily. The aesthetic appearance and design of denim are one of the causes for this increase in demand. This study was attempted to compare the performance relating to potassium permanganate spray and alternative potassium permanganate spray on denim fabric. In this research; after the application of de-sizing, stone enzyme, bleaching, neutralization processes; stretch denim fabric was all over sprayed with potassium permanganate along with alternative potassium permanganate in varying concentration. After neutralization and drying, the different features of denim fabric was explored accordingly. For comparison, industrially performed potassium permanganate concentration solution of 2%, 3%, and 5% were applied as well as alternative potassium permanganate concentration solution of 60%, 80%, and 100% were also utilized. After applying those chemicals, samples were neutralized and dried in a steam dryer. Finally, the mechanical properties like fabric tensile strength, tear strength were determined respectively. All of the tests were carried out according to ISO standards. The physical properties like color fastness to rubbing, color fastness to wash, GSM, pH values were also checked. Specially EIM (environmental impact) was also investigated; in that case, samples treated with potassium permanganate spray exhibited poor performance than the alternative potassium permanganate sprayed sample. In the case of alternative potassium permanganate spray after increasing the concentration of chemical, tensile and tear strength decreasing percentage was observed almost similar, while in the case of potassium permanganate spray, a decrease relating to tensile and tear strength properties were observed after increasing the chemical concentration respectively. On the other hand, the grading related to color-fastness to rubbing was better. But there was no significant change was observed for the grading related to color fastness to washing for samples treated with potassium permanganate and alternative potassium permanganate spray. In terms of EIM investigation, samples treated with alternative potassium permanganate spray showed satisfactory values in accordance with worker and eco-friendly aspects.

Published in International Journal of Industrial and Manufacturing Systems Engineering (Volume 6, Issue 4)
DOI 10.11648/j.ijimse.20210604.11
Page(s) 59-65
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2021. Published by Science Publishing Group

Keywords

Denim, Potassium Permanganate Spray, Alternative Potassium Permanganate Spray, Color Fastness, Environmental Impact

References
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[2] Yao, J. M., & Wei, S. N. (2012). Effects of Potassium Permanganate Decoloration on Denim Shade. Advanced Materials Research, 627, 190–194.
[3] Meksi, N., & Mhenni, M. F. (2015). Indigo dyeing technology for denim yarns. Denim, 69–105.
[4] Zayedul Hasan, M., K. M. Ayatullah Hosne Asif, A., Tareque Rahaman, M., & Akter, S. (2021). Effect of Super White Washing Process Temperature and Optical Brightening Agent Concentration on Various Properties of Stretch Denim Fabric. International Journal of Systems Engineering, 5 (1), 43-50.
[5] Khedher, F., Dhouib, S., Msahli, S., & Sakli, F. (2011). Study of the influence of matter and finishing treatments on the denim garment shade. International Journal of Clothing Science and Technology, 23 (1), 34–45.
[6] Shaheen, I. M., Mamun, M. A. A., Siddique, M. A. B., Asif, A. K. M. A. H. (2016). Effect of Finishing Machine Parameters on Dimensional Stability of Single Lacoste Cotton Knitted Fabric. Advances in Materials, 5 (5), 35-43.
[7] Choudhury, A. K. R. (2017). Environmental impacts of denim washing. Sustainability in Denim, 49–81.
[8] Juciene, M., Urbelis, V. V., Juchneviciene, Ž., Saceviciene, V., & Dobilaite, V. (2018). The influence of laser treatment and industrial washing on denim fabric tension properties. International Journal of Clothing Science and Technology, 30 (4), 588–596.
[9] Annapoorani, S. G. (2017). Introduction to denim. Sustainability in Denim, 1–26.
[10] Khedher, F., Dhouib, S., Msahli, S., & Sakli, F. (2011). Study of the influence of matter and finishing treatments on the denim garment shade. International Journal of Clothing Science and Technology, 23 (2/3), 107–118.
[11] Kan, C. W. (2015). Washing techniques for denim jeans. Denim, 313–356.
[12] Siddique, A., Hussain, T., Ibrahim, W., Raza, Z. A., & Abid, S. (2018). Optimization of discharge printing of indigo denim using potassium permanganate via response surface regression. Pigment & Resin Technology, 47 (3), 228–235.
[13] Castañeda Juárez, M., Martínez Miranda, V., Almazán Sánchez, P. T., Linares Hernández, I., & Vázquez Mejía, G. (2020). Electrosynthesis Of Sodium And Potassium Ferrate For The Treatment Of Indigo Blue Aqueous Solutions And Denim Wastewater. Revista Internacional de Contaminación Ambiental.
[14] Gore, J., Leonard, B. R., & Gable, R. (2001). Evaluation Of Denim And Denim Combinations Against Bollworm And Tobacco Budworm, 2000. Arthropod Management Tests, 26 (1).
[15] Samanta, K. K., Basak, S., & Chattopadhyay, S. K. (2017). Environmentally friendly denim processing using water-free technologies. Sustainability in Denim, 319–348.
[16] Mia, R., Ahmed, T., Tanjim, M. N., Waqar, M. A., Hasan, M. M., Das, A., Jahan, K. (2020). An extensive analysis of the health hazards for RMG workers in apparel sector of Bangladesh. Journal of Textile Engineering & Fashion Technology, 6 (4), 141-146.
[17] Sarker, P., Asif, A. K. M. A. H, Rahman, M., Islam, M. M. and Rahman, K. H. (2020). Green Dyeing of Silk Fabric with Turmeric Powder Using Tamarind Seed Coat as Mordant. Journal of Materials Science and Chemical Engineering, 8 (2), 65-80.
[18] Asif, A. K. M. A. H. (2017). An Overview of Sustainability on Apparel Manufacturing Industry in Bangladesh. Science Journal of Energy Engineering, 5 (1), 1-12.
[19] Asif, A. K. M. A. and Hasan, M. Z. (2018). Application of Nanotechnology in Modern Textiles: A Review. International Journal of Current Engineering and Technology, 8 (2), 227-231.
[20] Rahman, M., Asif, A. K. M. A. H., Siddiquee, M. A. B. and Rokonuzzaman, M. (2014). Effect of Shade Percentage on Various Properties of Cotton Knitted Fabric Dyed with Reactive Dyes. International Journal of Research in Engineering and Technology, 3 (2), 339-343.
[21] Halim, M. A., & Islam, T. (2021). Washing Defects and Remedial actions of Denim Garments and Statistical Review of Denim Sectors in Emerging Economy. Journal of Management Science & Engineering Research, 4 (1).
[22] Adivarekar, R. V. (2018). Study of Decolouration Effect on Denim by Ceric Sulphate Treatment using Statistical Modeling. Trends in Textile Engineering & Fashion Technology, 4 (1), 403-408.
[23] Hasan, M. Z., Asif, A. A. H., Razzaque, A., Hasan, M. R., Sur, S., and Faruque, M. O. (2021). An Experimental Investigation of Different Washing Processes on Various Properties of Stretch Denim Fabric. Journal of Materials Science and Chemical Engineering, 9 (1), 1-15.
[24] Chen, C., Carrico, M., Riewe, K., Rougeaux-Burnes, L. A., & Dragoo, S. (2019). Denim Risk: A Case Study by Five Fashion Designers with Nontraditional Seam Placement in a Creative Design Process Using Denim Fabric.
[25] Hosen, F., Hasan, M. Z., and Asif, A. A. H. (2020). Effect of Different Softeners on Dimensional Stability and Color Fastness Properties of Stretch Denim Fabric. Advances in Applied Sciences, 5 (4), 112-119.
[26] Islam, M. M., Mahmud, K., Faruk, O., & Billah, S. (2011). Assessment of environmental impacts for textile dyeing industries in Bangladesh. International Conference on Green Technology and Environmental Conservation (GTEC-2011).
[27] Yildirim, N., Üstüntağ, S., & Örtlek, H. G. (2014). The Effects of Washing Treatments on Physical Properties of Denim Fabrics. Tekstil Ve Mühendis, 16–29.
[28] ISO 13934-2: 2014; Textiles — Tensile properties of fabrics — Part 2: Determination of maximum force using the grab method.
[29] ISO 13937-1: 2000; Textiles — Tear properties of fabrics — Part 1: Determination of tear force using ballistic pendulum method (Elmendorf).
[30] ISO 105-C10: 2006; Textiles -- Tests for color fastness--Part C04: Color fastness to washing: Test 4.
[31] ISO 105-X12: 2016; Textiles -- Tests for color fastness -- Part X12: Color fastness to rubbing.
Cite This Article
  • APA Style

    Md. Zayedul Hasan, Md. Rokonuzzaman, Abdur Razzaque, Md. Mubashwir Moshwan, Md. Hasan Reza, et al. (2021). Comparative Performance Analysis Between Potassium Permanganate (KMnO4) Spray and Alternative PP (KMnO4) Spray on Various Properties of Denim Fabric. International Journal of Industrial and Manufacturing Systems Engineering, 6(4), 59-65. https://doi.org/10.11648/j.ijimse.20210604.11

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    ACS Style

    Md. Zayedul Hasan; Md. Rokonuzzaman; Abdur Razzaque; Md. Mubashwir Moshwan; Md. Hasan Reza, et al. Comparative Performance Analysis Between Potassium Permanganate (KMnO4) Spray and Alternative PP (KMnO4) Spray on Various Properties of Denim Fabric. Int. J. Ind. Manuf. Syst. Eng. 2021, 6(4), 59-65. doi: 10.11648/j.ijimse.20210604.11

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    AMA Style

    Md. Zayedul Hasan, Md. Rokonuzzaman, Abdur Razzaque, Md. Mubashwir Moshwan, Md. Hasan Reza, et al. Comparative Performance Analysis Between Potassium Permanganate (KMnO4) Spray and Alternative PP (KMnO4) Spray on Various Properties of Denim Fabric. Int J Ind Manuf Syst Eng. 2021;6(4):59-65. doi: 10.11648/j.ijimse.20210604.11

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  • @article{10.11648/j.ijimse.20210604.11,
      author = {Md. Zayedul Hasan and Md. Rokonuzzaman and Abdur Razzaque and Md. Mubashwir Moshwan and Md. Hasan Reza and Sohel Rana and Bristi Basak and A. K. M. Ayatullah Hosne Asif},
      title = {Comparative Performance Analysis Between Potassium Permanganate (KMnO4) Spray and Alternative PP (KMnO4) Spray on Various Properties of Denim Fabric},
      journal = {International Journal of Industrial and Manufacturing Systems Engineering},
      volume = {6},
      number = {4},
      pages = {59-65},
      doi = {10.11648/j.ijimse.20210604.11},
      url = {https://doi.org/10.11648/j.ijimse.20210604.11},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijimse.20210604.11},
      abstract = {The growth of denim items in global market is rising steadily. The aesthetic appearance and design of denim are one of the causes for this increase in demand. This study was attempted to compare the performance relating to potassium permanganate spray and alternative potassium permanganate spray on denim fabric. In this research; after the application of de-sizing, stone enzyme, bleaching, neutralization processes; stretch denim fabric was all over sprayed with potassium permanganate along with alternative potassium permanganate in varying concentration. After neutralization and drying, the different features of denim fabric was explored accordingly. For comparison, industrially performed potassium permanganate concentration solution of 2%, 3%, and 5% were applied as well as alternative potassium permanganate concentration solution of 60%, 80%, and 100% were also utilized. After applying those chemicals, samples were neutralized and dried in a steam dryer. Finally, the mechanical properties like fabric tensile strength, tear strength were determined respectively. All of the tests were carried out according to ISO standards. The physical properties like color fastness to rubbing, color fastness to wash, GSM, pH values were also checked. Specially EIM (environmental impact) was also investigated; in that case, samples treated with potassium permanganate spray exhibited poor performance than the alternative potassium permanganate sprayed sample. In the case of alternative potassium permanganate spray after increasing the concentration of chemical, tensile and tear strength decreasing percentage was observed almost similar, while in the case of potassium permanganate spray, a decrease relating to tensile and tear strength properties were observed after increasing the chemical concentration respectively. On the other hand, the grading related to color-fastness to rubbing was better. But there was no significant change was observed for the grading related to color fastness to washing for samples treated with potassium permanganate and alternative potassium permanganate spray. In terms of EIM investigation, samples treated with alternative potassium permanganate spray showed satisfactory values in accordance with worker and eco-friendly aspects.},
     year = {2021}
    }
    

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  • TY  - JOUR
    T1  - Comparative Performance Analysis Between Potassium Permanganate (KMnO4) Spray and Alternative PP (KMnO4) Spray on Various Properties of Denim Fabric
    AU  - Md. Zayedul Hasan
    AU  - Md. Rokonuzzaman
    AU  - Abdur Razzaque
    AU  - Md. Mubashwir Moshwan
    AU  - Md. Hasan Reza
    AU  - Sohel Rana
    AU  - Bristi Basak
    AU  - A. K. M. Ayatullah Hosne Asif
    Y1  - 2021/11/19
    PY  - 2021
    N1  - https://doi.org/10.11648/j.ijimse.20210604.11
    DO  - 10.11648/j.ijimse.20210604.11
    T2  - International Journal of Industrial and Manufacturing Systems Engineering
    JF  - International Journal of Industrial and Manufacturing Systems Engineering
    JO  - International Journal of Industrial and Manufacturing Systems Engineering
    SP  - 59
    EP  - 65
    PB  - Science Publishing Group
    SN  - 2575-3142
    UR  - https://doi.org/10.11648/j.ijimse.20210604.11
    AB  - The growth of denim items in global market is rising steadily. The aesthetic appearance and design of denim are one of the causes for this increase in demand. This study was attempted to compare the performance relating to potassium permanganate spray and alternative potassium permanganate spray on denim fabric. In this research; after the application of de-sizing, stone enzyme, bleaching, neutralization processes; stretch denim fabric was all over sprayed with potassium permanganate along with alternative potassium permanganate in varying concentration. After neutralization and drying, the different features of denim fabric was explored accordingly. For comparison, industrially performed potassium permanganate concentration solution of 2%, 3%, and 5% were applied as well as alternative potassium permanganate concentration solution of 60%, 80%, and 100% were also utilized. After applying those chemicals, samples were neutralized and dried in a steam dryer. Finally, the mechanical properties like fabric tensile strength, tear strength were determined respectively. All of the tests were carried out according to ISO standards. The physical properties like color fastness to rubbing, color fastness to wash, GSM, pH values were also checked. Specially EIM (environmental impact) was also investigated; in that case, samples treated with potassium permanganate spray exhibited poor performance than the alternative potassium permanganate sprayed sample. In the case of alternative potassium permanganate spray after increasing the concentration of chemical, tensile and tear strength decreasing percentage was observed almost similar, while in the case of potassium permanganate spray, a decrease relating to tensile and tear strength properties were observed after increasing the chemical concentration respectively. On the other hand, the grading related to color-fastness to rubbing was better. But there was no significant change was observed for the grading related to color fastness to washing for samples treated with potassium permanganate and alternative potassium permanganate spray. In terms of EIM investigation, samples treated with alternative potassium permanganate spray showed satisfactory values in accordance with worker and eco-friendly aspects.
    VL  - 6
    IS  - 4
    ER  - 

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Author Information
  • Department of Textile Engineering, Mawlana Bhashani Science and Technology University, Santosh, Tangail, Bangladesh

  • Department of Textile Engineering, Mawlana Bhashani Science and Technology University, Santosh, Tangail, Bangladesh

  • Department of Textile Engineering, Mawlana Bhashani Science and Technology University, Santosh, Tangail, Bangladesh

  • Department of Textile Engineering, Mawlana Bhashani Science and Technology University, Santosh, Tangail, Bangladesh

  • Department of Textile Engineering, Mawlana Bhashani Science and Technology University, Santosh, Tangail, Bangladesh

  • Department of Textile Engineering, Mawlana Bhashani Science and Technology University, Santosh, Tangail, Bangladesh

  • Department of Textile Engineering, Mawlana Bhashani Science and Technology University, Santosh, Tangail, Bangladesh

  • Department of Textile Engineering, Mawlana Bhashani Science and Technology University, Santosh, Tangail, Bangladesh

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