Investigation on Finishing Characteristics of Magnetic Abrasive Finishing Combined with Electrolytic Process

Baijun Xing; Yanhua Zou; Masahisa Tojo

doi:doi:10.11648/j.ijimse.20220701.12

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Investigation on Finishing Characteristics of Magnetic Abrasive Finishing Combined with Electrolytic Process

Baijun Xing, Yanhua Zou, Masahisa Tojo

Published in International Journal of Industrial and Manufacturing Systems Engineering (Volume 7, Issue 1)

Received: 20 December 2021 Accepted: 5 January 2022 Published: 25 January 2022

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Abstract

In order to improve the finishing performance of the magnetic abrasive finishing combined with electrolytic (EMAF) process for finishing SUS 304 stainless steel, the finishing characteristics are further studied in this paper. Firstly, the processing characteristics of electrolytic process compounded in EMAF process is investigated more detailed. In the early stage of electrolytic processing, the processing time is subdivided into three stages, each stage is 24 s. It was found that during the processing, the value of surface roughness will be an upward trend in the early stages of processing, and then turn to a downward trend. Then based on the experimental results of electrolytic processing, the optimal time of EMAF processing is discussed. In this part, the ratio of EMAF processing time and MAF processing time within 10 min is explored, and it is found 2 min of EMAF processing and 8 min of MAF processing can obtain better surface roughness. Finally, the MAF processing and EMAF processing under the same experimental conditions are compared, and the experimental result shows that finishing efficiency of EMAF process is higher than that of MAF process. In this study, the best combination of processing time is 2 min EMAF processing + 8 min MAF processing, the processing voltage is 6V, and the concentration of NaNO₃ aqueous solution is 20%.

Published in	International Journal of Industrial and Manufacturing Systems Engineering (Volume 7, Issue 1)
DOI	10.11648/j.ijimse.20220701.12
Page(s)	9-16
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

EMAF, MAF, Precision Finishing, Surface Roughness

References

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[2]	Shinmura, T.; Takazawa, K.; Hatano, E.; Aizawa, T. Study on magnetic abrasive process -process principle and finishing possibility-. Bull. JSPE. 1985, 19, 54.
[3]	Zou, Y. Internal finishing of micro tubes by the magnetic abrasive finishing. J. Jpn. Soc. Abras. Technol. 2012, 56 (2) 86-89 (in Japanese).
[4]	Zou, Y.; Shinmura, T. Study on magnetic field-assisted machining process for internal finishing using magnetic machining jig. Key Eng. Mater. 2004, 257, 505–510.
[5]	Zou, Y., Xie, H., Dong, C. et al. Study on complex micro surface finishing of alumina ceramic by the magnetic abrasive finishing process using alternating magnetic field. Int J Adv Manuf Technol. 2018, 97, 2193–2202.
[6]	Jain, V. K. Magnetic field assisted abrasive based micro-/nano-finishing. J. Mater. Process. Technol. 2009, 209, 6022–6038.
[7]	Yin, S.; Shinmura, T. A comparative study: polishing characteristics and its mechanisms of three vibration modes in vibration-assisted magnetic abrasive polishing, Int. J. Mach. Tool. Manuf. 2004, 44, 383-390.
[8]	Sun, X.; Zou, Y. Development of magnetic abrasive finishing combined with electrolytic process for finishing SUS304 stainless steel plane. Int. J. Adv. Manuf. Technol. 2017, 92, 3373–3384.
[9]	McGeough, J. A. Principles of Electrochemical Machining; Chapman and Hall: London, UK, 1974.
[10]	McGeough, J. A.; Barker, M. B. Electrochemical machining. Int. J. Chemtech. Res. 1991, 9, 536–542.
[11]	Zou, Y.; Xing, B.; Sun, X. Study on the magnetic abrasive finishing combined with electrolytic process—Investigation of machining mechanism. Int. J. Adv. Manuf. Technol. 2020, 108, 1675–1689.
[12]	Xing, B.; Zou, Y. Investigation of Finishing Aluminum Alloy A5052 Using the Magnetic Abrasive Finishing Combined with Electrolytic Process. Machines. 2020, 8, 78.
[13]	Rebecca, J. L.; Atanas, I. Electrochemical micromachining: An introduction. Adv. Mech. Eng. 2016, 8, 1–13.
[14]	Natsu, W.; Kunimi, T. Analysis of ECM phenomena with equivalent circuit for electrolysis. Int. J. Electr. Mach. LJEM. 2009, 15, 45–50.
[15]	Natsu, W. Basic Theory and Actual Situation of Electrochemical Machining. J. Jpn. Soc. Prec. Eng. 2015, 81, 317–322.
[16]	Natsume, M.; Shinmura, T. Study on the mechanism of plane magnetic abrasive finishing process-elucidation of normal force characteristics. Trans. Jpn. Soc. Mech. Eng. 2008, 74, 212–218.
[17]	Shinmura, T.; Takazawa, K.; Hatano, E.; Aizawa, T. Study on magnetic abrasive process-finishing characteristics-. Bull. JSPE. 1984, 18, 347.

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APA Style

Baijun Xing, Yanhua Zou, Masahisa Tojo. (2022). Investigation on Finishing Characteristics of Magnetic Abrasive Finishing Combined with Electrolytic Process. International Journal of Industrial and Manufacturing Systems Engineering, 7(1), 9-16. https://doi.org/10.11648/j.ijimse.20220701.12

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ACS Style

Baijun Xing; Yanhua Zou; Masahisa Tojo. Investigation on Finishing Characteristics of Magnetic Abrasive Finishing Combined with Electrolytic Process. Int. J. Ind. Manuf. Syst. Eng. 2022, 7(1), 9-16. doi: 10.11648/j.ijimse.20220701.12

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AMA Style

Baijun Xing, Yanhua Zou, Masahisa Tojo. Investigation on Finishing Characteristics of Magnetic Abrasive Finishing Combined with Electrolytic Process. Int J Ind Manuf Syst Eng. 2022;7(1):9-16. doi: 10.11648/j.ijimse.20220701.12

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@article{10.11648/j.ijimse.20220701.12,
  author = {Baijun Xing and Yanhua Zou and Masahisa Tojo},
  title = {Investigation on Finishing Characteristics of Magnetic Abrasive Finishing Combined with Electrolytic Process},
  journal = {International Journal of Industrial and Manufacturing Systems Engineering},
  volume = {7},
  number = {1},
  pages = {9-16},
  doi = {10.11648/j.ijimse.20220701.12},
  url = {https://doi.org/10.11648/j.ijimse.20220701.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijimse.20220701.12},
  abstract = {In order to improve the finishing performance of the magnetic abrasive finishing combined with electrolytic (EMAF) process for finishing SUS 304 stainless steel, the finishing characteristics are further studied in this paper. Firstly, the processing characteristics of electrolytic process compounded in EMAF process is investigated more detailed. In the early stage of electrolytic processing, the processing time is subdivided into three stages, each stage is 24 s. It was found that during the processing, the value of surface roughness will be an upward trend in the early stages of processing, and then turn to a downward trend. Then based on the experimental results of electrolytic processing, the optimal time of EMAF processing is discussed. In this part, the ratio of EMAF processing time and MAF processing time within 10 min is explored, and it is found 2 min of EMAF processing and 8 min of MAF processing can obtain better surface roughness. Finally, the MAF processing and EMAF processing under the same experimental conditions are compared, and the experimental result shows that finishing efficiency of EMAF process is higher than that of MAF process. In this study, the best combination of processing time is 2 min EMAF processing + 8 min MAF processing, the processing voltage is 6V, and the concentration of NaNO3 aqueous solution is 20%.},
 year = {2022}
}

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TY  - JOUR
T1  - Investigation on Finishing Characteristics of Magnetic Abrasive Finishing Combined with Electrolytic Process
AU  - Baijun Xing
AU  - Yanhua Zou
AU  - Masahisa Tojo
Y1  - 2022/01/25
PY  - 2022
N1  - https://doi.org/10.11648/j.ijimse.20220701.12
DO  - 10.11648/j.ijimse.20220701.12
T2  - International Journal of Industrial and Manufacturing Systems Engineering
JF  - International Journal of Industrial and Manufacturing Systems Engineering
JO  - International Journal of Industrial and Manufacturing Systems Engineering
SP  - 9
EP  - 16
PB  - Science Publishing Group
SN  - 2575-3142
UR  - https://doi.org/10.11648/j.ijimse.20220701.12
AB  - In order to improve the finishing performance of the magnetic abrasive finishing combined with electrolytic (EMAF) process for finishing SUS 304 stainless steel, the finishing characteristics are further studied in this paper. Firstly, the processing characteristics of electrolytic process compounded in EMAF process is investigated more detailed. In the early stage of electrolytic processing, the processing time is subdivided into three stages, each stage is 24 s. It was found that during the processing, the value of surface roughness will be an upward trend in the early stages of processing, and then turn to a downward trend. Then based on the experimental results of electrolytic processing, the optimal time of EMAF processing is discussed. In this part, the ratio of EMAF processing time and MAF processing time within 10 min is explored, and it is found 2 min of EMAF processing and 8 min of MAF processing can obtain better surface roughness. Finally, the MAF processing and EMAF processing under the same experimental conditions are compared, and the experimental result shows that finishing efficiency of EMAF process is higher than that of MAF process. In this study, the best combination of processing time is 2 min EMAF processing + 8 min MAF processing, the processing voltage is 6V, and the concentration of NaNO3 aqueous solution is 20%.
VL  - 7
IS  - 1
ER  -

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Author Information

Baijun Xing

Graduate School of Engineering, Utsunomiya University, Utsunomiya, Japan
Yanhua Zou

Graduate School of Engineering, Utsunomiya University, Utsunomiya, Japan
Masahisa Tojo

Graduate School of Engineering, Utsunomiya University, Utsunomiya, Japan

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Plain Text BibTeX RIS

APA Style

Baijun Xing, Yanhua Zou, Masahisa Tojo. (2022). Investigation on Finishing Characteristics of Magnetic Abrasive Finishing Combined with Electrolytic Process. International Journal of Industrial and Manufacturing Systems Engineering, 7(1), 9-16. https://doi.org/10.11648/j.ijimse.20220701.12

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ACS Style

Baijun Xing; Yanhua Zou; Masahisa Tojo. Investigation on Finishing Characteristics of Magnetic Abrasive Finishing Combined with Electrolytic Process. Int. J. Ind. Manuf. Syst. Eng. 2022, 7(1), 9-16. doi: 10.11648/j.ijimse.20220701.12

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AMA Style

Baijun Xing, Yanhua Zou, Masahisa Tojo. Investigation on Finishing Characteristics of Magnetic Abrasive Finishing Combined with Electrolytic Process. Int J Ind Manuf Syst Eng. 2022;7(1):9-16. doi: 10.11648/j.ijimse.20220701.12

Copy | Download

@article{10.11648/j.ijimse.20220701.12,
  author = {Baijun Xing and Yanhua Zou and Masahisa Tojo},
  title = {Investigation on Finishing Characteristics of Magnetic Abrasive Finishing Combined with Electrolytic Process},
  journal = {International Journal of Industrial and Manufacturing Systems Engineering},
  volume = {7},
  number = {1},
  pages = {9-16},
  doi = {10.11648/j.ijimse.20220701.12},
  url = {https://doi.org/10.11648/j.ijimse.20220701.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijimse.20220701.12},
  abstract = {In order to improve the finishing performance of the magnetic abrasive finishing combined with electrolytic (EMAF) process for finishing SUS 304 stainless steel, the finishing characteristics are further studied in this paper. Firstly, the processing characteristics of electrolytic process compounded in EMAF process is investigated more detailed. In the early stage of electrolytic processing, the processing time is subdivided into three stages, each stage is 24 s. It was found that during the processing, the value of surface roughness will be an upward trend in the early stages of processing, and then turn to a downward trend. Then based on the experimental results of electrolytic processing, the optimal time of EMAF processing is discussed. In this part, the ratio of EMAF processing time and MAF processing time within 10 min is explored, and it is found 2 min of EMAF processing and 8 min of MAF processing can obtain better surface roughness. Finally, the MAF processing and EMAF processing under the same experimental conditions are compared, and the experimental result shows that finishing efficiency of EMAF process is higher than that of MAF process. In this study, the best combination of processing time is 2 min EMAF processing + 8 min MAF processing, the processing voltage is 6V, and the concentration of NaNO3 aqueous solution is 20%.},
 year = {2022}
}

Copy | Download

TY  - JOUR
T1  - Investigation on Finishing Characteristics of Magnetic Abrasive Finishing Combined with Electrolytic Process
AU  - Baijun Xing
AU  - Yanhua Zou
AU  - Masahisa Tojo
Y1  - 2022/01/25
PY  - 2022
N1  - https://doi.org/10.11648/j.ijimse.20220701.12
DO  - 10.11648/j.ijimse.20220701.12
T2  - International Journal of Industrial and Manufacturing Systems Engineering
JF  - International Journal of Industrial and Manufacturing Systems Engineering
JO  - International Journal of Industrial and Manufacturing Systems Engineering
SP  - 9
EP  - 16
PB  - Science Publishing Group
SN  - 2575-3142
UR  - https://doi.org/10.11648/j.ijimse.20220701.12
AB  - In order to improve the finishing performance of the magnetic abrasive finishing combined with electrolytic (EMAF) process for finishing SUS 304 stainless steel, the finishing characteristics are further studied in this paper. Firstly, the processing characteristics of electrolytic process compounded in EMAF process is investigated more detailed. In the early stage of electrolytic processing, the processing time is subdivided into three stages, each stage is 24 s. It was found that during the processing, the value of surface roughness will be an upward trend in the early stages of processing, and then turn to a downward trend. Then based on the experimental results of electrolytic processing, the optimal time of EMAF processing is discussed. In this part, the ratio of EMAF processing time and MAF processing time within 10 min is explored, and it is found 2 min of EMAF processing and 8 min of MAF processing can obtain better surface roughness. Finally, the MAF processing and EMAF processing under the same experimental conditions are compared, and the experimental result shows that finishing efficiency of EMAF process is higher than that of MAF process. In this study, the best combination of processing time is 2 min EMAF processing + 8 min MAF processing, the processing voltage is 6V, and the concentration of NaNO3 aqueous solution is 20%.
VL  - 7
IS  - 1
ER  -

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